QUANTUMX
Mixer Working Volume
Estimate mixer working volume and nominal total vessel volume from batch mass, bulk density and target fill percentage.
PROC-X ENGINEERING TOOLS
Processing Calculators
Fast preliminary calculations for mixing, milling, dosing, thermal processing, bulk handling and packaging. Built for process engineers, project teams and production managers.
ENGINEERING FIRST
Calculate the process. Then engineer the machine.
These tools are intended for preliminary planning. Material behaviour, safety factors, scale-up, utilities and equipment geometry still need Proc-X engineering review.
QUANTUMX
Mixer Fill Level
Calculate the percentage of total mixer volume occupied by the working batch.
QUANTUMX
Batch Throughput
Convert batch size and cycle time into hourly and daily production capacity.
QUANTUMX / AIS
Liquid Addition
Calculate liquid addition mass from a dry batch weight and percentage addition.
AIS
Micro-Ingredient Dosing
Convert ppm, percent or g/kg into the exact minor-ingredient addition for a batch.
AIS
Bulk Density Converter
Convert common bulk-density units used in process equipment sizing.
AIS
Silo / Hopper Capacity
Estimate usable volume and stored product mass for cylindrical or rectangular vessels.
QUANTUMX
Moisture Removal & Drying Load
Estimate dry solids, final product mass, water to remove and average evaporation rate.
QUANTUMX / EMULXION
Heating / Cooling Duty
Estimate sensible heat load and average thermal duty from product mass, specific heat and temperature change.
PROC-X FOOD
Cook & Chill Cooling Load
Estimate refrigeration duty required to cool a batch from cook temperature to the target chilled temperature.
EMULXION
Tank Volume
Estimate cylindrical tank volume plus a configurable allowance for heads or additional geometry.
QUANTUMX / EMULXION
Agitator / Rotor Tip Speed
Calculate tip speed from rotating element diameter and RPM.
DP MILLS
Mesh ↔ Micron Reference
Approximate US sieve mesh opening in microns. Use as a reference only; final PSD should be defined by particle analysis.
PRECIXION
Packaging Output
Estimate hourly and daily package output from nominal line speed and expected operating efficiency.
TURN THE RESULT INTO A PROCESS
Want Proc-X to verify the calculation?
Use any calculator, click Send Result to Engineering, and the calculation will be inserted into the enquiry form for our UK engineering team.
- Application and material review
- Safety factors and scale-up
- Equipment geometry and utilities
- Upstream/downstream integration